When to Replace Your Machine Tracks

Whether it’s spider lifts, mini cranes, stump grinders, wood chippers, or skid steer loaders, machines with tracked mobility are essential for handling tough terrain and ensuring stability. Here’s how to keep those tracks in top condition and avoid costly interruptions.

Why Track Maintenance Matters

Machines like spider lifts, mini cranes, and skid steer loaders rely on durable tracks for stability and smooth operation, especially on uneven or rugged surfaces common in arbor and construction work. Regular track maintenance isn’t just a good practice—it’s essential. Tracks experience wear and tear from frequent use, especially when navigating challenging landscapes, and timely replacements can make all the difference in performance and safety.

How Seasonal Changes Impact Track Longevity

Weather conditions play a significant role in track wear, especially in industries with year-round work. In hotter months, rubber tracks may degrade faster from exposure to intense sunlight, which can dry out and crack the material. Winter brings its own challenges; moisture and cold conditions can lead to brittleness in rubber tracks, while metal tracks may rust if not properly maintained.

In the utility and arbor industries, where work often takes place on natural terrain, changes in soil moisture and ground hardness across seasons also affect track durability. Prepping your machines for seasonal conditions—like keeping them covered when not in use and conducting seasonal checks—can go a long way in extending track life.

Safety Implications of Worn Tracks

Worn tracks aren’t just a maintenance issue—they’re a safety risk. In high-reach applications, such as with cranes or spider lifts, stability is everything. Worn or damaged tracks can reduce traction, causing machines to shift or become unstable on uneven ground. In construction and utility work, where machines often work on slopes or loose soil, compromised tracks increase the risk of tipping.

In arboriculture and rail work, where heavy loads are handled and precision is needed, stable tracks are crucial for operator safety. Regularly inspecting tracks and replacing them as needed helps maintain safe working conditions, reducing the risk of accidents due to compromised stability.

Track Replacement Timelines Based on Usage Levels

Understanding when to replace tracks depends on usage intensity and industry demands. Here’s a quick timeline to help gauge when replacement might be due:

High-Use Machines (e.g., utility, construction): Machines that are in constant use and operate on rough terrain typically need new tracks every 12-18 months.
Moderate Use (e.g., arboriculture, rail maintenance): Machines used frequently but on gentler terrain may last 18-24 months.
Low-Use Machines: Machines with occasional or seasonal use may stretch their tracks up to 36 months with proper maintenance.

Keep in mind these timelines are general; a daily inspection routine helps catch early signs of wear that may accelerate replacement needs.

Signs It’s Time to Replace Your Tracks

Staying ahead of track replacement can save you a lot of hassle. Here’s what to watch for:

Visible Cracks and Tears: Cracks or splits on track surfaces are early signs that the material is wearing down. If left unchecked, they can worsen quickly, especially under the pressure of heavy loads.
Reduced Traction: Tracks that have worn down significantly won’t grip as well, reducing the machine’s stability—this can be particularly risky for high-reach machines like spider lifts and cranes.
Uneven Wear Patterns: Uneven track wear may indicate alignment issues. Addressing this early can prevent further damage to the machine’s frame or undercarriage.
Reduced Efficiency: Worn tracks put extra strain on your machine’s motor, which could be adding to your fuel and maintenance costs.
Exposed Cables or Losing Core Bars: If you see cables or core bars falling out of your machine, replace the track sooner rather than later to prevent further machine damage.

Proper Track Storage When Not in Use

When machines aren’t in use, especially during off-seasons or on standby, storing them correctly can make a significant difference. Here are some quick tips for track storage:

Release Tension: Loosen track tension to reduce unnecessary strain on both the tracks and the undercarriage.
Clean Thoroughly: Remove all debris, dirt, and plant material from the tracks. Dirt buildup can hold moisture, leading to rust on metal tracks and degradation on rubber tracks.
Shield from the Elements: Store machines in a covered area or use UV-resistant covers to protect rubber tracks from sun damage and prevent moisture accumulation.

Taking these steps not only preserves track life but also makes sure your machines are ready for action without additional prep time when they’re needed again.

Tips for Prolonging Track Life

To get the most out of your tracks, follow these essential tips:

Clean Tracks Regularly: Dirt, debris, and vegetation can get lodged between track components, leading to faster wear. Regular cleaning, especially for machines like stump grinders and wood chippers used in arbor and forestry, is crucial.
Monitor Tension: Incorrect track tension—too loose or too tight—can accelerate wear. Spider lifts, skid steer loaders, and cranes all perform best with properly tensioned tracks, offering optimal support for the load they carry.
Inspect After High-Use Jobs: After demanding jobs, check tracks for any signs of wear or alignment issues. Utility and construction projects often involve rugged conditions that can wear down tracks faster.
Schedule Proactive Replacements: Don’t wait for failure. Replacing tracks on a regular schedule helps avoid the unexpected downtime that can disrupt large-scale projects.

Ready to Keep Your Fleet Moving?

Whether it’s for a spider lift, stump grinder, or skid steer loader, maintaining track integrity is essential. For further advice on track replacement or finding the right fit for your machines, reach out to us. Our team can guide you on how to get the longest lifespan and best performance out of every machine in your fleet.

FAQs on Track Replacement and Maintenance

A few common questions can help clear up specific concerns operators or fleet managers might have:

How can I tell when tracks need replacing?

Look for visible signs of wear such as cracks, tears, and thinning tread. Reduced traction, uneven wear patterns, and exposed cords are also strong indicators.

How do I check for proper track tension?

Track tension varies by machine type, so refer to your machine’s manual. As a general rule, tracks should have a small amount of slack but shouldn’t sag excessively.

What’s the best way to store tracks when the machine is not in use?

Release tension, clean them thoroughly, and protect from sun and moisture exposure by storing in a covered location or using protective covers.

Can different terrains impact track lifespan?

Yes, working on rocky, uneven ground tends to wear tracks faster than operating on softer or more uniform surfaces. Mud, gravel, and sand also affect wear patterns and durability.